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Front fork rebuild cost

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8.8K views 14 replies 10 participants last post by  jalingo  
#1 ·
My front left fork is leaking. What’s the average cost to have them rebuilt. I’m not willing to take that on myself. It’s a 2006 FJR with about 60k.


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#2 ·
A few years ago it was 3-400, which may or may not include parts.. which are the cheapest part of the deal.
 
#7 ·
If you have the stock springs in there, then I'd install the Traxxion plug and play spring upgrade kit.......
There's a tech day coming up in the PNW sometime I'm sure, those guys will help. Likely won't be announced until the spring.
 
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#8 ·
They always recommend "upgrading" springs when the first question should be "how much do you weigh?" If like me you're a lightweight, no "upgrade" is necessary. Save your money.
 
#9 ·
True enough, but playing the averages most adults riding these bikes need to upgrade the springs.
 
#11 ·
#13 ·
The suspension is more or less designed for the 160-170 lbs. guy or gal.... all you have to do is measure sag and you'll know.
I did up a suspension matrix and it's posted here........ it is not the be all and end all of suspension discussion but a good general starting point.....

A 200 lb. guy needs fork springs of about .95-1.0 spring rate.... straight rate of course. The OEM's are weak and progressive. FYI, Traxxion's fork spring kit contains 1.1 springs. As a testimonial, I installed these at the insistence of a 175 lbs. guy, warned him they may be too harsh..... he raves about them, so no harm in going a tad higher rate it would appear. I put them in my FJR, me 195 lbs...... I thought they were just fine also.
As for rear shock, now that's where you have to be careful not to overspring......

 
#14 ·
I paid $400 a little over a year ago at an independent shop to rebuild the forks. Yamaha dealer would have been more. I also upgraded to Traxxion 1.1 springs (not included in the price I mentioned). I've lost some weight since then, down to 170lb now and would still do the stiffer springs.