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Its a sickness (Honda project)

8.8K views 102 replies 15 participants last post by  Spaghettieddie  
#1 ·
Getting sort of close to being done with the FZ600 - still on the lookout for some better fairings. Sooo - went to the driftless area yesterday to Gay Mills and bought a pile of Baby Dream parts - Honda CA95 Benley. There are a couple complete bikes and a couple partials - including a partial CA160.
Paid $500 for the pile and there is nearly that much in new/refurb parts. Have one title for the lot, so will build that one and then maybe a second depending on how hard it would be to get a title.

The last pic is the one I will be building - the guy took it apart and started refurbing stuff. He was planning on turning it into an ebike and had some motor and battery stuff mocked up but had not hacked up anything. In case anyone is wondering - yes, you can fit 2 of these in the back seat of a RAM crewcab if you remove the forks
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#48 ·
This is all being done with medium glass bead, which is why it is taking forever. All I seem to be able to get around here at a reasonable price is coal slag and glass bead. I had planned on paying someone to do it, but couldn't find anyone local that wanted the work.
 
#55 ·
Yeah, tough to find a clean spot in the garages - so paint stuff winds up in my office once it off gasses enough in the paint tent.

Did some more blasting today, should have one more session some time this week and I'll be all done.
 
#57 ·
Painted all that I could. Tomorrow the stuff goes inside to cure and the stuff that is left gets primed. Need to get all the paint done in next few weeks before wife's car comes in for the winter.
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#86 ·
Started working on the seat. I dislike trampoline seats, so started building a HDPE base for a foam seat. Lots of drilling and pop rivets.
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#46 ·
Not my favourite thing.... I took some aluminum parts to a local bead blaster guy.... he dry blasts with sand first, if you're going to paint. Very uniform. If you want smoother, he glass bead blasts. Has a couple of grits of glass, finer if you want to polish after. However, still have to hand sand before polishing. I took my forks and simply sanded them myself to get the old clearcoat off.
Have you heard of laser cleaning? I just found out about this yesterday.... of interest anyway..... better for cleaning engine fins, etc.

 
#76 ·
Side/side note. That blue picture with what looks like a misaligned fender shows you how the goofy suspension works.
 
#10 ·
Need something to do in the evenings, only so much beer one can drink ;)
 
#16 ·
I have watched a couple videos of lacing wheels which simplifies it. I dunno about the art and science, didn't seem too bad to me... I have an upcoming project, lol.......
 
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#17 ·
I just copied one of the other 6 I had. I used to lace and true wheels when I raced BMX until I got smart and switched to skyway mags.
 
#27 ·
Not sure if it applied to all, but I think the proper colour is Honda Cloud Silver for engine paint. You can buy it, and Duplicolour DE 1615 is a match. My info from the guys at SOHC4.net
 
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#31 ·
Previous Yami motorcycle had a painted radiator. When the paint on the spigots for the hose connections started degrade, it resulted with black debris/flakes/whatever in the overflow tank. Much later it developed an untraceable slow leak. That bike had a tiny reservoir so it didn't take much to empty it. One day I dismounted at work and saw a puddle beneath the front of the bike. "Great!" I thought... because now the leak would be easy to find. That's when I saw it coming from the hose connection. Sanded off the paint on the rest of the spigots too, as preventative.

Bottom line is, if you radiator is painted, sand it off for your hose connections.

For the next generation, Yami quit painting them.
 
#32 ·
Previous Yami motorcycle had a painted radiator. When the paint on the spigots for the hose connections started degrade, it resulted with black debris/flakes/whatever in the overflow tank. Much later it developed an untraceable slow leak. That bike had a tiny reservoir so it didn't take much to empty it. One day I dismounted at work and saw a puddle beneath the front of the bike. "Great!" I thought... because now the leak would be easy to find. That's when I saw it coming from the hose connection. Sanded off the paint on the rest of the spigots too, as preventative.

Bottom line is, if you radiator is painted, sand it off for your hose connections.

For the next generation, Yami quit painting them.
If I find a radiator on this bike, I will check it carefully 😜
 
#41 ·
It's just me, but for that much frame, I'd consider powder coating. One and done. Just be sure to mask off inside any holes where things go through, or bearings are mounted.
Looking good do far! :cool:
 
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#42 ·
Paint is all bought, and powder coating the 2 dozen parts that need to be painted would be extremely expensive.

Put a couple coats of surfacing primer on yesterday, now it can sit and cure for a week while I work on sandblasting all the other parts.
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