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Its a sickness (Honda project)

9K views 102 replies 15 participants last post by  Spaghettieddie  
#1 ·
Getting sort of close to being done with the FZ600 - still on the lookout for some better fairings. Sooo - went to the driftless area yesterday to Gay Mills and bought a pile of Baby Dream parts - Honda CA95 Benley. There are a couple complete bikes and a couple partials - including a partial CA160.
Paid $500 for the pile and there is nearly that much in new/refurb parts. Have one title for the lot, so will build that one and then maybe a second depending on how hard it would be to get a title.

The last pic is the one I will be building - the guy took it apart and started refurbing stuff. He was planning on turning it into an ebike and had some motor and battery stuff mocked up but had not hacked up anything. In case anyone is wondering - yes, you can fit 2 of these in the back seat of a RAM crewcab if you remove the forks
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#24 ·
Back at it last night since the gaskets and seals showed up. The dynamo was being a pain and not wanting to slide on the key, so decided to leave it for the evening and start again tonight.
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#97 ·
Hung the top of the engine so that all the wires can be hooked up eventually.
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#58 ·
FWIW. Rust-Oleum safety blue is close enough to Porsche shark blue and 1/5 the price.
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#2 ·
Way cool. Nice find.

I'm still looking for a good painter to help me finish up my RC51 project. Already have the carbon/kevlar repaired and prepped. Just need a paint touchup on the upper fairing left side. Could use someone to un-ding the tank a bit too.

I was thinking of seeking expert assistance at the Donnie Smith Bike Show (March 29-30) at St. Paul River Center. Ever been to that show? Going this year?

Later,
Kent Larson in Woodbury

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#3 ·
Way cool. Nice find.

I'm still looking for a good painter to help me finish up my RC51 project. Already have the carbon/kevlar repaired and prepped. Just need a paint touchup on the upper fairing left side. Could use someone to un-ding the tank a bit too.

I was thinking of seeking expert assistance at the Donnie Smith Bike Show (March 29-30) at St. Paul River Center. Ever been to that show? Going this year?

Later,
Kent Larson in Woodbury

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I got a guy in Duluth that did my triumph reasonably. He has a booth and does mc work in spare time. I'll pm you his number if you want to talk/text
 
#7 ·
Sorted all the parts and there is enough to build one bike. The loose engine has a cracked case, but between the 2 I think I can make 1. Need to finish up some other stuff before I can dedicate a workbench to stripping engines.
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#11 ·
Been messing around lacing wheels and tearing into engines the last few days. The good engine seems good except for the cracked off piece of the top case. Bad engine is being a pain - need to get the cylinder off and it is rusted to piston. So have it soaking full of ATF at the moment.
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#14 ·
I have a friend who says trueing a spoke wheel is a combo of art and science. And since he can't draw and hated science class he lives withe a wobble. :LOL:
 
#18 ·
Found that out the hard way. Without even realizing it I practically turned a 27" bicycle wheel into a pretzel. 😣
Bicycle shop looked like they wanted the two seconds it took to lay eyes on it, back.
Another wheel like it, that was both tough and blingy didn't exist.
 
#22 ·
Can't go too much further on the engine until the gaskets and seals get here from overseas. I think I can at least join the case halves once my HondaBond gets here, but need to make sure I don't have any seals that need to go in with cases split.
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#34 ·
Back to work on this one. Paint tent is still up, so may as well fog the engine and do a test piece for the bike color. Just used some VHT silver engine paint, not going for anything resembling factory colors on this bike. The bike itself will be Rust-oleum industrial safety blue with some epoxy clear over it.
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#40 ·
Enough for one day. Will try to finish up the frame tomorrow.
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#44 ·
Each one gets a little bit better, as I get a little more patience ;)
 
#45 ·
I'm pretty well sick of sand blasting by now. Doing 1-2 hours a day after work and still have a bunch left to go. Time to head out and continue the madness
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#51 ·
Still have a few more parts to blast and prime, but most of it is sitting in the curing room now. The frame has been sitting a week, could be wet sanded and painted but I want to get all the sand blast/primer work done before starting to rotate the parts back out to the garage.
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#4 ·
FWIW, this won't be a restoration. Wife thinks it is cute and gets to pick color. Guessing it will be baby blue.
 
#21 ·
FYI - the whole internet, put engine parts in the dishwasher thing - just results in really warm engine parts even on the steam cycle ;)
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#37 ·
Back to work. Welded up a few cracks and waiting on a cheap sandblaster to show up so that I can strip the whole frame. Going to be nothing but sanding and paint for a while, whole lot of painted parts on these bikes.
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#39 ·
Started the blasting - 30 minutes is my limit when it is this hot out and I am choking in a respirator. Another 4-5 sessions and should have the frame done. Then there are a ton of other parts to do -= but one problem at a time.

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