Exploded CCT - Yamaha FJR Forum : Yamaha FJR Owners Forums
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post #1 of 5 (permalink) Old 04-14-2019, 03:15 PM Thread Starter
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Exploded CCT

I thought I would take apart my old 03 CCT that I replaced and show how it works. Like Ray said, instead of a spring and a ratcheting mechanism, as on some other engines, the spring is wound up and, as the chain loosens, the spring "unwinds" and "screws" the arm out against "chain damper #2".

The screw threads, and the tension of the spring, serve as the ratchets that don't allow the arm to retract.

I did notice that you can vary the number of turns you put in the spring before you screw in the arm, which would theoretically, simulate a stronger spring wound less times.

I would love to compare a NEW CCT spring to and OLD CCT spring. My skeptical brain says that perhaps the only difference in the NEW CCT is that they wind the spring up a little more before inserting the "arm" at the factory. LOL
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File Type: jpg 20190414_145939_1555269311151.jpg (100.3 KB, 17 views)

07 FJR 48,000 miles 03 Yamaha FJR1300
1986 Yamaha FZX700 1977 Kawasaki KX250 1978? Yamaha TY250 1979 Yamaha YZ250 1970 850 Moto Guzzi 1974? Honda XL 100 1978? Yamaha XT500 1975 Yamaha RD350B 1964 Bridgestone 90S

Last edited by rbentnail; 04-14-2019 at 06:46 PM.
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post #2 of 5 (permalink) Old 04-14-2019, 06:08 PM
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I also dismantled a CCT once, and I also had the same thoughts as you.
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FJR Models owned from new, 2001, 2003, 2006, 2009, 2011, 2014.
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post #3 of 5 (permalink) Old 04-14-2019, 08:10 PM
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Mine broke two weeks ago. Two turns broke off just as I was getting on the highway. Grenaded the engine.

I just got the engine out today. I'm installing a brand new unit on the replacement engine before I install it, even though it has a blue dot on it. $100 in expenses beats $1,000.

I would like to know if the upgraded CCT spring is made of larger diameter wire or a different number of turns and if the spring failures were at the same general location on the spring. Just seems like the one that I disassembled is a THIN wire diameter...

Greg 2008 FJR1300A CA model
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post #4 of 5 (permalink) Old 04-14-2019, 08:27 PM
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See pics post 5, which are not my pics. Plunger is longer on the new version, spring may be also but not known for sure.

https://www.fjrowners.com/forums/9-f...art-chain.html

Ray
Keep yer stick on the ice....
2014 FJR1300A - Root Beer, 2008 WR450F, 2006 FJR Project
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post #5 of 5 (permalink) Old 04-15-2019, 07:59 AM
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Thanks for those pictures, I spent hours laying on my back here at a RV park wondering what goes on inside that CCT. I got mine installed ok and didn't even have a boxed end wrench. Wish I would have had a Dremel tool to put slots in the bolt heads, that would have made the install a lot easier. This forum got me out of the woods and back on the road. I'm only 20 miles to the Tail of the Dragon, sure glad I didn't break down up there.
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